AC Fridge In Campervan -.Power Consumption Test

xsilvergs

Forum Member
Damaging to what? the Battery or the Source (Alternator?)
The RB100 has a maximum charge rate of 100A, but 50A is recommended. Also that is per battery and I think it is likely someone might have multiple batteries - so if you had a pair, that would be 100A recommended.
So I guess the alternator could be a potential weak link IF the B2B was rated above the Alternator output?

I suppose the answer is you don't have a B2B that can deliver more than the Alternator can provide? Same as you wouldn't plug a 240V device into an inverter that is rated below the power of the Inverter?
Now I am not a automotive electrician so Alternators are not my forté, but I would also think an Alternator would not put out more than it can put out? so if the battery can take 100A but the alternator can output only 50A, then that is all it will deliver - same as a mains charger rated at 30A will not deliver more than 30A, or a solar controller with a max of 20A will not provide more that that (and likely less)?
You would expect the Alternator would have some kind of protection against "overload", no?
Ah, 100 Amp max but 50 Amp recommend. Thanks for clarifying.
 

Squiffy

Forum Member
If you demand more from an alternator than it is designed to make, one of two things will happen 1) The battery will get more and more discharged to the point that 2) The alternator will burn out attempting to supply the necessary ampage to keep the battery at nominal charge and at the same time supply the amount of current required by the various bits of ancillary equipment that may have been added after market. Manufacturers supply most vehicles with alternator that have a small extra capacity when running all electrical items as supplied by the manufacturer of the vehicle, if you wish to use a larger amount of ampage then you will have to fit a larger capacity alternator, this may not be possible for some vehicles as the fitting characteristics are different on each vehicle, though with a bit of engineering knowledge it could be got around, but of course you are then into RPM of the alternator pully as being driven by the crankshaft. Phil
 

wildebus

Forum Member
So if someone stole my batteries out the van (think they may have a hernia now if they did!) what would I do?
Would I buy the Northstar NSB 210FT Blue+ batteries again? or would I get Relion RB100 Lithiums?

The For and Against for both for MY specific requirements...

Costs

Got 3 x NSB 210FT Blue+ Batteries. They provide a total of 645Ah (@C20) - That is a usable 322Ah at 50% DoD (they can go safely lower if need be, but we will stay with 50%
If I got 3 x RB100, I will get 300Ah usable if I take them down to 100% DOD, but that will significantly hurt the life, so let's get 4 x RB100 Units - 360Ah usable at 80% DoD, but with flexibility to go lower it need be.

At 50% DoD, the NSB 210FTs have a Discharge/Charge Cycle of 2050
At 80% DoD, the RB100s have a Discharge/Charge Cycle of 7000 until they drop to 70% capacity (so let's just say 7000)

RB100 costs £900 each, so Bank of 4 will be £3,600; Cost per USABLE Amp (at 80% DOD) is £11.25/Ah
210FT costs £563 each, so Bank of 3 will be £1,689; Cost per USABLE Amp (at 80% DOD) is £5.24/Ah
so the Lithiums are around twice the price to buy, but will last 3.5 times longer - so if you think you will get to the point of using over 4,100 cycles, then Lithium is the winner on cost
Caveat: 4,100 cycles are a lot though. if you were to use over 300Ah a day every day, it would take over 11 years to get to that point!

£5.25/Ah is still not a cheap cost. comparing against a basic common "Leisure" Battery, that could be £100 for a 100Ah battery, so just £2.00/Ah - much cheaper! But those batteries have a very low cycle count. If you took one of those down to 50% DOD each day, you would be looking at changing them within the year. Works out both inconvenient AND expensive.
When looking at the cost per Ah PER Cycle, the basic cheap battery would actually be nearly 4 times the cost of the NSBs and nearly 6 times the cost of the Lithiums.
Of course, if you are a weekend use only, and use campsites with hookup a lot, then fancy expensive batteries are a waste of money basically and you may as well go cheap. The sensible cost-effective choice in that situation


Space and Weight

As we all know, Lithiums are a lot lighter and take up less room
the 4 x RB100 will weigh just 54Kg; the 3 x NSB 210FTs will be 210Kg. For me, that weight makes no difference as I have plenty of Payload. a lighter van might well have a different outcome

Space wise - you would take around half the physical space. Again, ok for me with the bigger batteries, but could be different for others.


Conclusion

For my requirements, the Northstar NSB 210FT Blue+ make the most sense out of the two options as it is very likely the lifecycle count 2050 will outlive my needs, let alone the 7000 cycles of the Lithium.




As it happens, both the RB100 Battery and the Northstars were used batteries and the cost of the 210FTs per Ah were less than a basic cheap "Leisure" battery, so if anyone does wonder about the wisdom of paying even £5.25/Ah, I didn't ;)
 

wildebus

Forum Member
If you demand more from an alternator than it is designed to make, one of two things will happen 1) The battery will get more and more discharged to the point that 2) The alternator will burn out attempting to supply the necessary ampage to keep the battery at nominal charge and at the same time supply the amount of current required by the various bits of ancillary equipment that may have been added after market. Manufacturers supply most vehicles with alternator that have a small extra capacity when running all electrical items as supplied by the manufacturer of the vehicle, if you wish to use a larger amount of ampage then you will have to fit a larger capacity alternator, this may not be possible for some vehicles as the fitting characteristics are different on each vehicle, though with a bit of engineering knowledge it could be got around, but of course you are then into RPM of the alternator pully as being driven by the crankshaft. Phil
This is something I need to look at as mine only puts out 45A (meant to be rated at 85A I think?) and if more is demanded, what seems to happen is the voltage drops, cutting out the B2B. I don't know whether this drop is by design within the regulator or not, but either way I think I need to probably replace it with a higher output unit (think there may be an optional 120A one I can fit?)
 

SquirrellCook

Forum Member
You may be able to fit a new regulator pack. I carry one as a spare.
An interesting read Dave. Thanks for all the hard work. Though if you were to look at real world numbers with the assistance of your solar help your batteries will have much less of a hammering. I’m still torn over what to treat Betty too. For now I have some old Varna’s for testing.
 

ScoTTyBEEE

Forum Member
Or instead of paying £3600 for 400ah of relions you could pay around £1000 for 560ah of prismatic cells, add a £50 bms and go spend your saved £2600 on a holiday. £2.23 per usable 80% ah changes things.


Have a read here if you're interested in the quality and reliability of the cells and company: https://diysolarforum.com/threads/xuba-electronics-deal-280ah-lifepo4-cells-purchase-review.3850/
 
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wildebus

Forum Member
You may be able to fit a new regulator pack. I carry one as a spare.
An interesting read Dave. Thanks for all the hard work. Though if you were to look at real world numbers with the assistance of your solar help your batteries will have much less of a hammering. I’m still torn over what to treat Betty too. For now I have some old Varna’s for testing.
This would be worse case. Imagine wilding in the Winter and stationary .....

I have never had my batteries below around 70% from memory :)
 
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wildebus

Forum Member
Or instead of paying £3600 for 400ah of relions you could pay around £1000 for 560ah of prismatic cells, add a £50 bms and go spend your saved £2600 on a holiday. £2.23 per usable 80% ah changes things.


Have a read here if you're interested in the quality and reliability of the cells and company: https://diysolarforum.com/threads/xuba-electronics-deal-280ah-lifepo4-cells-purchase-review.3850/
Alibaba prices are typically unlanded and don't include VAT or Input duties. That also changes things ;)
 

wildebus

Forum Member
It would be a bit of a shock to get the extra bill!

You generally get a bit luckier with AliExpress, but the size of the package might attract Excise and Customs :)
There are some European distributors of DIY options which can be interesting, but you would have a very limited warranty on the DIY route and also it would need the knowledge to build them - and build them right. Most people would not want to take that on.


But as I said, this was a comparison of two specific products. There are thousands of options out there to explore, drop in or DIY.
 

Squiffy

Forum Member
Alibaba prices are typically unlanded and don't include VAT or Input duties. That also changes things ;)
Yes it's the same for Ali Express, I was considering buying a Double din Radio/Nav from Ali for a Ducato for £297 but when I added import duty and Vat it made the risk of buying direct from China not worth it. Phil
 

Nabsim

Forum Member
My TN Power Lifepo4 were £5 per ah. No way could I move one of Dave’s carbon monsters never mind spare the payload for 400ah worth lol

lithium will continue to drop in price as more get used. You probably already know if you need them but I expect they are overkill fir most
 

wildebus

Forum Member
My TN Power Lifepo4 were £5 per ah. No way could I move one of Dave’s carbon monsters never mind spare the payload for 400ah worth lol

lithium will continue to drop in price as more get used. You probably already know if you need them but I expect they are overkill fir most
It was fun watching Phil move them ;)
Seriously, They are heavy but they are seriously good and for my own application I suspect they are actually better than Lithium.

I have the one RB100 battery (which was used and £4/ah if using at 100% DoD) and that - assuming life goes back to normal sometime - will be very handy as a portable battery pack in my Gazebo.
I think Lithium is starting to reach prices that are starting to make sense for general fitment, but still only for off-grid regular campers, not just weekenders or site users.

I personally would not recommend anyone goes down the DIY route of building their own Lithium battery packs. Not that there is anything wrong in doing that, but if they are asking if they should, they are likely not ready for what else is needed on top of the battery themselves. It's a lot more involved than just bolting a few parts together.
 

Nabsim

Forum Member
Can’t remember the name of the forum now but I did quite a lot of reading on a US yacht related forum of a company who have done lots of their own research and testing into power and lithium. I don’t have the brands or systems they do as a system would cost more than my van but they had good advice. Think you need to do a good bit of research unless money isn’t a hurdle. Folks have been using power in boats a lot longer than we have though so lots of info.
I don’t think a lot of people could use your battery’s Dave, to get the same usable capacity I have now it would be over 300kgs wouldn’t it? That versus 26kgs lol
Or are yours 69kgs each, almost 280kgs.
 

wildebus

Forum Member
Can’t remember the name of the forum now but I did quite a lot of reading on a US yacht related forum of a company who have done lots of their own research and testing into power and lithium. I don’t have the brands or systems they do as a system would cost more than my van but they had good advice. Think you need to do a good bit of research unless money isn’t a hurdle. Folks have been using power in boats a lot longer than we have though so lots of info.
I don’t think a lot of people could use your battery’s Dave, to get the same usable capacity I have now it would be over 300kgs wouldn’t it? That versus 26kgs lol
Or are yours 69kgs each, almost 280kgs.
I understand you have 200Ah usable at 100% DOD? (2 X 100Ah Batteries total weight 52Kg?) I have 315Ah usable at 50%DoD, at 210Kg total weight.
To get Lithium's with around same usable capacity going down to say 80%, that would be 100Kg, so the difference is a lot less.
 

Nabsim

Forum Member
I understand you have 200Ah usable at 100% DOD? (2 X 100Ah Batteries total weight 52Kg?) I have 315Ah usable at 50%DoD, at 210Kg total weight.
To get Lithium's with around same usable capacity going down to say 80%, that would be 100Kg, so the difference is a lot less.
Yes to the capacity but no to the weight, each of my battery’s weigh 13kgs so total is 26kgs. The Bosch PowerFrames they replaced weighed 26kg @ 90ah And I had 3 of them
 

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