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  1. HTF

    HTF's campervan build

    Not in the build sequence but here is the rest of the very comfortable sleeping quarters ;). Once again, IKEA was the source. The bed base frame had to be adapted so did the mattress that's supposed to go on a double sofa bed so it's separated 2/3, 1/3. I trimmed the foam and used the sewing...
  2. HTF

    HTF's campervan build

    Every screw used on the van's sheet metal is through the use of crimped rivet nuts. No self tapping screws were used in the build. In the anchoring of the panels some angle profiles were used with special stubby wood screws like those from IKEA furniture. Due to the new parking laws in Portugal...
  3. HTF

    HTF's campervan build

    Another must on my new build was the existence of a permanently available bed. On the other motorhomes I had, to take a quick nap, the table had to be lowered and we hated it. I decided to go for a French type bed over the "garage" with a sliding window. On the long side it's 1,85 meters and the...
  4. HTF

    HTF's campervan build

    2 IKEA bamboo chopping boards made the shower "grate". The bottom has a nylon spacer to separate the wood from the base and water to prevent rot. A few coats of marine polyurethane varnish gave the final protection.
  5. HTF

    HTF's campervan build

    Next came the bathroom. Since it was a custom size, needless to say, I couldn't buy a shower base so, I made one :). This was made from high density EPS covered with fiberglass cloth and epoxy. Only in the middle of the process I realized that I could have used white dye with the resin and still...
  6. HTF

    HTF's campervan build

    Now for the kitchen area. On a typical van, the kitchen is by the sliding door but I didn't want it that way. I opted to place it behind the dining area. Usually the bath room or wardrobe is placed here but in my opinion, a floor to ceiling panel here would close the "open space" look I was...
  7. HTF

    HTF's campervan build

    Next came the gas locker/bench and seat "box". Initially I thought about a 2 tone scheme for the doors but, after doing the first one I decided to leave it with only the oak veneer with 4 coats of wax finish. The gas locker is lined with a thin sheet of aluminium with a big vent to the underside...
  8. HTF

    HTF's campervan build

    Time to install the windows and skylights. The skylights were positioned leaving room for the big solar panel I made some Nylon spacers to contour the roof profile. The van's contours are very difficult to finish off so I made the trim panels fro aircraft aluminium covered with Nappa fabric...
  9. HTF

    HTF's campervan build

    Next came the dining area floor. Since the side walls of the van are not straight I didn't want to line up all the walls as many people do so, this was done in a way to take advantage of every available width.
  10. HTF

    HTF's campervan build

    Next came the floor insulation. Found a special 17 ply film from France that is equivalent to 50mm EPS so it was used on the floor.
  11. HTF

    HTF's campervan build

    When I did my MOT which is valid for a year, I could strip the cargo separator, remove the seats and install some new recycled ones. The front seats were from a Renault Megane Coupe and the double one from a Citroen Jumpy. I made my own swivel bases. I made a big bearing for the seat on the...
  12. HTF

    HTF's campervan build

    A little about myself. I live in Portugal, a little south of Lisbon and I work as an Electrical Maintenance Engineer at a big recycling plant. This is where I got many materials that I used in my build. My van is controlled by some industrial automation systems and when on the road it's...
  13. HTF

    HTF's campervan build

    Also made the step and triple reverse camera support. I have an Android radio so I used the reverse functionality to view the 3 cameras selected by a switch. I have small Chinese laser cutter and it helps with all kinds of templates an other stuff. The acrylic you see is recycled from LCD...
  14. HTF

    HTF's campervan build

    The first MOT with the van in my possession was still a few months away so I could't remove the separation from the cargo area so, I started with what I could do. No problem with the skylights but couldn't touch the sides. I removed the wall to wall carpet that came with the van, painted the...
  15. HTF

    HTF's campervan build

    Back to the build. This video has been posted on the Show us your van thread but I think it should also be here. Here the build is almost complete and was going for the DMV inspection to get the vehicle reclassified as a campervan :) A step by step explanation will be posted next.
  16. HTF

    Solar on my touring campervan.. a waste of time ?

    My 450W 2000x1000 mm solar panel has double function Power and shade :cool:
  17. HTF

    Emovis/Liber-T tag location on a Relay

    A late response but the correct place to stick the electronic tags is on the shaded area around the rear view mirror. This area of the windscreen is not treated with the 'athermic' coating ;)
  18. HTF

    Sticky solar panel

    On my van, I tried to make sure the 450W, 2 square meter panel stayed put ;). 8 anchor points with total 48 m6 rivet nuts and bolts, 4 aluminium cross beams and some aluminium angle brackets with bolts and lock nuts. I don't think it will go anywhere :p
  19. HTF

    Sticky solar panel

    I'm traumatized about sticking a solar panel with adhesives. My boss asked me to install a pair of 100w on his Hymer. These were the only that would fit on his crowded roof. The only space available was in front next to the auto sat dish and had to be mounted side by side but in offset. He...
  20. HTF

    HTF's campervan build

    Thanks. I suppose you saw on the other site. I'm going to post here a "rerun" ;). Same build, same story :p Maybe some new photos, I have many. I don't pretend to go "deep" into each step unless someone asks.
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